株式会社メイチュー

Peripheral equipment

投入機

Skip Electric Hoisting Inversion Machine enables labor saving by processing material injection to the HOMEL furnace automatically.
You can choose from three types of model; grounded reduction gear motor type, direct chain type, and pulley chain type.
To use the machine, you only have to put the melting materials into a pail truck attached to the machine. Then the machine will automatically put the materials into the furnace.
With this inversion machine, the work becomes much safer because there is no need to carry heavy melting materials by laborers.

Models

Grounded reduction gear motor type, direct chain type, and pulley chain type

ECO NA BREAKER

A 5kg of ingot lump becomes into the compact size!!

Material filling rate improves! → Reduce fuel consumption!!

The empty melting chamber heating problem to be solved. → Furnace body lasts longer!!

Specifications

Ingot-breaking ability
300kg/h (5kg of lump, ADC-12)
Drive system
Air pressure operation oil pressure type
Control and Operation
Integrated control panel type
Supply air
0.4〜0.7MPa
Power source
AC100V
Size
900mm in depth, 600mm in width, 1,925mm in height

Nitrogen Gas Generator

Highly-concentrated nitrogen gas is produced by compressor air! !
Purchase of argon and nitrogen gas is unnecessary!

Nitrogen gas density and flow quantity

Nitrogen gas density Material air pressure (Operation temperature : 25℃)
0.4Mpa 0.5Mpa 0.6Mpa 0.7Mpa 0.8Mpa 0.9Mpa
99.9% 6.0L/min 8.2L/min 10.8L/min 13.0L/min 15.2L/min 17.3L/min

Use of the generated nitrogen

For laser cutting machines, for dryers, for resin generation, for oil well charging, for tire nitrogen filling, for lance pipes, for soldering, for explosion prevention, for flux feeders

Pouring Robot

Features (comparison with the conventional poring robot)

The robot combined advantages of a general-purpose robot and the conventional pouring machine!

1. Capable for fulfilling a flexible movement demand

We successfully added following advantages that a general-purpose robot has to our original pouring module.
・Complicated many axes movements and exact positioning precision
・Short cycle tack
・Easy movement settings with the attached pendant (Teaching)

2. Easy customization of pouring settings

Because our compact interface control board is equipped with touch panel input, it is easy to register and change the pouring settings even for workers who do not have knowledge about robots. (Multiple setting patterns can be registered.)

Specifications

  • 1. Pouring machine type: Independent joint control arm type pouring robot
  • 2. Handling molten metal: Aluminum alloy
  • 3. Pouring style: Ladle tilting type point fixed pouring
  • 4. Work movement: 7 axis drive, multi points tilting and pouring
  • 5. Ladle material: Ceramic
  • 6. Pouring properties registration: Touch panel operation input with the dedicated I/F control panel

Others

  • Robot system
  • Immersion heater
  • Crucible furnace
  • Die-casting machine
  • Rotary degassing instrument
  • Cooling device
  • Sand shakeout machine
  • Heat-treat furnace
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